二手 G&N IDS 34 #142089 待售
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ID: 142089
优质的: 2007
Inner diameter saw, 34"
Specifications:
Substrates capable: silicon, germanium, GGG, samariumcobalt, ferrite, glass, ceramic, semi-precious stones
Machine frame:
Vibration-free cast construction
Removable sheet metal covers on all sides
Swing type crystal holder: inner diameter saw blades up to 34" (860mm)
Frame rests on (6) shock and vibration absorbers
Blade mount:
Arranged horizontally
Axial and radial air bearings in optimum material combination
(2) Separate air connections for supply of air bearings
Air bearings sealed by labyrinth seals
Stationary inner cup: 260mm inner diamerter and (2) removable covers for control of the rotor disc
Massive rotor disc: heavy-duty special alluminum allow
Saw blade held by clamping ring
Spindle unit: horizontally adjustable, fitted to machine frame with (3) special screws
Supply pressure: 6 bar
Supply volume: maximum 30 m^3/hour
Axial runout of tensioning ring: less than 0.003 mm
Radial runout of tensioning ring: less than 0,015 mm
Radial runout of spindle pulley: less than 0.05 mm
If supply pressure drops below 4.5 bar, spindle drive is switched off via 2 air-lack differential switches, the monitors of axial and radial pressure
Top surface and inner diameter of supporting ring protected by welded stellite coat
Spindle drive:
AC motor: 3kW
Spring-pressure disk brake
Spindle drive: endless flat belt, grounding on both sides
Self-acting belt tensioning device
Power supply by electronic frequency converter
Spindle speed (infinitely variable): 500 to 1500 RPM
Spindle speed indication by 4-digit digital readout
Monitoring of the drive system by revolution control system
Machine automatically switched of if RPM is less than 900
Run-up time: less than 3 minutes
Run-down time: less than 2 minutes
Ingot infeed:
Arranged vertically to horizontal blade
Ingot clamping on the slide via holder, centering pin, quick clamping lever
Guide-ways of pre-loaded slide coated and grounded
Rolled ball screw pitch: 5mm
Top and bottom end position of the slide are limited by limit switches
Ingot dimensions:
Ingot dimensions: crystals up to 200mm ø and 570mm length
Orientation: ± 7° in (2) directions (scale graduation: 1 minute)
Thickness range: 0.6 to 6mm in 1µm increments
Index system repeatability: less than ±2µm
Infeed rates:
Up: 16 mm/sec
Down: 16mm/sec
Down: 2mm/sec
Cutting feed system:
Ingot feed mounted on massive, rigid, horizontal moving cast arm
Rests on large column and runs on (2) tapered polymer coated slide ways
Column clamped in a cast flange, screwed to machine frame
Cutting feed drive effected via ground ball screw, 2mm pitch, driven via disc gear motor, gimbal suspension of swing arm drive
Feed rate is infinitely variable, maximum 1800mm/min
Respective sawing positions can be preselected, monitored via potentiometers
Swing arm can be moved to extreme right hand position for saw blade or ingot change
Automatic wafer recovery system:
Wafer unloading within blade mount through 260mm dia bore of inner cup and air bearing spindle via a rigid linkage arrangement and a large surface vacuum chuck
Pick up chuck can be lowered 30mm, adjustable in end positions
Pick up chuck adjustable in (2) directions parallel to ingot to be cut
Additional height line feed
Vacuum and the back air for sawn wafer supplied thorugh linkage
Wafer transfer: blade bore
Swiveling handling arm with vacuum head takes sawn wafer from pick up chuck, lifts off and swivels through 900 to the rear
Wafer discharged in rear end position
Automatic switch off if wafer breakage or incorrect pick up
Possible control functions:
Set up:
All functions are operated individually, feed and infeed are interlocked
Single cut:
One feed motion without return
Automatic:
Fully automatic operation with automatic unloading
Pack slicing:
Adjustable for 1 to 999 cuts via three-decade selector switch
Signal bulbs:
Indication of faults: lack of air, vacuum, filter faults are indicated by signal lamps
Measuring and control unit Micro-Epsilon:
For monitoring and controlling saw blade with respect to saw quality and connected characteristics of saw blade
Supplies operator with information about possible unnecessary dressing procedures
Contactless gauging unit measures saw blade deviation during cutting cycle
Technical data:
Crystal range (dia x l): maximum 200 x 570mm
Packet cut of (2) crystals up to 125mm ø each
Sawblade diameter: 860 x 304mm
Rotational speed of spindle (infinitely variable): 500 to 1500 RPM
Spindle and drive:
Spindle: aerostatic bearings
Motor: 3kW, mechanical brake
Sawing feed:
Feed rate (infinitely variable): 0 to 150 mm/min maximum
Return speed: 1800 mm/min
Index system: 0.6 to 6mm
Indexing accuracy: 5 ± 2µm
Indexing speed: maximum 1500 mm/min
Orientation:
Adjustable: + 7° in two levels
Coolant:
Flow rate adjustable: up to 12 L/h
Indication: flow meter
Hydraulic system:
Pump: 0.55kW
Tank volume: 25 L
Pressure: 35 bar
Services:
Connected load: 7kW
Electrical supply: 220/380V, 50Hz
Compressed air: 6 bar
Features:
Automation:
Unloading device and vertical arrangement of crystal: automatic withdrawal of individual wafers without stopping machine
Simultaneous operation of other machines is possible
Predetermined number of wafers can be semiautomatically packet cut
Ergonomics:
Horizontal arrangement of sawhead allows for access and fitting of sawblade with (2) clamping collars
Precision:
Entire sawhead runs in radial and thrust aerostatic bearings
Adjustable on all levels
Electronic control and closed loop measuring system
Smallest infeed increment: approximately 0.6mm
Repeatability: < + 2µm
Rigidity:
Rigid construction and dynamically balanced rotating components
Demonstration machine
CE marked
2007 vintage.
G&N IDS 34是一款尖端的抄写和切割设备,由德国公司Gerd&Netzgert创建。这种刻字和刻字系统是在强大的基础上设计的,提供了许多创新的特点。该装置采用伺服控制的气动夹紧系统,以确保在电机驱动的切削叶片运动中切削的最高精度。它还采用伺服控制装置定位和刀片组件的组合,快速完成切割操作。可自动缩回的切割头有助于实现完美的成品。除了强大的基础之外,IDS 34还提供多种性能功能。这台机器具有一个简单且用户友好的控制单元,可以快速直接输入代码和产品数据。它的用户界面有助于管理从头到尾的处理周期。它还允许实时监测过程的进展,以确保产品的最高质量。G&N IDS 34允许从一种产品轻松地转换到另一种产品,因为它包括一个用于操作人员友好处理的准备工具。此外,该工具还具有适合任何工作环境的符合人体工程学设计的机床底座。这种划线和切割资产还可以灵活地加工。它可以处理厚度可达0.8mm、长度可达35mm的材料。切丁面积可设置为50 x 50mm,而切削深度可设置为12mm。锯表的部分可移动性有助于导航即使是最复杂的轮廓。IDS 34配备了激光定位模型,用于刀片和工件的精确对准,从而实现更高的速度和精度。此外,它还可以精确切割最复杂的零件。G&N IDS 34设备是一个极好的解决方桉,可以在极短的周期时间内提供精确和精确的切割。该系统具有创新的功能和易于使用的操作员界面,确保提供可靠、精确和高质量的产品。
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